Energy Advisory Case Studies
Explore authentic, data-backed feasibility studies, layout engineering projects, and independent sizing checks executed across India’s clean tech ecosystem.
Proven Sizing & Advisory Traces
2.4 MWp Rooftop Solar Yield & EPC Optimization for Automotive OEM
Client: Tier-1 Automotive Components Manufacturer
The Client Challenge
The client received multiple conflicting EPC developer pitches promising unrealistic 10-year generation curves with zero shading models. They lacked an independent audit platform and faced high investment risk from choosing an oversized system with inflated, duplicate hardware margins.
Advisory Approach
We constructed an independent asset simulation using high-resolution localized solar PV irradiance modeling. We simulated 15 years of solar arrays, conducted full-scale shadows analysis on physical structure drawings, and audited BOM configurations alongside bidding tenders.
Applied Solution
Developed a right-sized, vendor-neutral 2.1 MWp physical system design, removed duplicate hardware structures, and produced a clear client-side EPC score evaluation matrix to filter out uncertified vendors.
Project Outcome
Successfully downsized the solar array by 300 kWp without sacrificing the target energy baseline coverage. The client avoided unnecessary panel over-allocation while selecting an verified EPC partner.
Key Performance Indicators (KPIs)
CAPEX Avoided
₹1.4 Crore
Payback Period
3.4 Years
Verified Yield Increase
+14.2%
Multi-Megawatt Industrial BESS Sizing & Lifecycle Analysis for Steel Forge
Client: Heavy Engineering Metal Forging Plant
The Client Challenge
Facing extreme peak power penalty tariffs during massive hammer-press cycles, the plant wanted key energy storage. Standard suppliers quoted oversized, capital-heavy lithium-ion setups without analyzing actual high-temperature cell degradation speeds and thermal-risk parameters.
Advisory Approach
Our energy advisory team compiled 12 full months of raw 15-minute interval power load logs. We generated digital cell twins to predict lifecycle degradation under harsh climatic ambient cycles and completed Levelized Cost of Storage (LCOS) comparison sweeps.
Applied Solution
Designed an optimized, rugged 1.5 MW / 3 MWh LFP BESS framework coupled with customized state-of-health diagnostic software and automated load peak-shaving control scripts.
Project Outcome
Completely eliminated expensive base-load peak demand tariff penalties, drastically flattened active grid curves, and provided reliable power backing against local micro-outages.
Key Performance Indicators (KPIs)
Annual Tariff Savings
₹82 Lakhs
System Project IRR
22.8%
Peak Charges Slashed
92.4%
10,000 MT/Annum Black Mass Battery Recycling Facility Project Setup
Client: Circular Economy Joint Venture Developers
The Client Challenge
The developers needed to size complex chemical mass balances, design stable hydrometallurgical recovery process flowsheets, and draft plant safety layouts in order to acquire CPCB regulatory green approvals and raise venture funding.
Advisory Approach
We modeled systematic, multi-stage mass balances tracking metallic elements across variable black mass feed qualities. We specified hydrometallurgical acid-leaching and extraction loops, and mapped clean Zero Liquid Discharge (ZLD) boundaries.
Applied Solution
Delivered an exact industrial equipment size specification file, raw material mass-balance simulation ledgers, complete refinery layout files, and a comprehensive CPCB environmental advisory report.
Project Outcome
Successfully secured board-level capital allocation and venture financing. The finalized flowsheets verified high-purity recoveries, allowing safe licensing in record time.
Key Performance Indicators (KPIs)
Rework Costs Saved
₹4.2 Crore
Project Return Increase
+18.5%
Purity Recovery Rate
>96.5%
National EPR Compliance Audit & Credit Strategy for Leading EV Manufacturer
Client: Leading Electric Mobility Auto Developer
The Client Challenge
Under India’s strict Battery Waste Management Rules (BWMR), the manufacturer faced aggressive regulatory timelines, portal lag errors, and volatile circular recycling certificate (EPR Credit) pricing in open markets.
Advisory Approach
We executed a thorough 2-year tracking audit covering total battery pack imports and cell sales. We formulated direct off-take processing contracts with authorized hydrometallurgical recyclers and modeled pricing trends across compliance credits.
Applied Solution
Structured a unified circular credit tracking system, managed end-to-end logging on the official CPCB EPR portal, and optimized pricing channels via verified recycling ledgers.
Project Outcome
Secured full compliance and official national portal approval with zero late penalties, mitigating circular supply chain regulatory audits and saving significant direct compliance expenses.
Key Performance Indicators (KPIs)
Compliance Sanctions Avoided
₹34 Lakhs
Regulatory Audit Score
100%
Direct Portal Savings
22%
Wind-Solar Coupled Green Hydrogen Sizing & Grid Electrolyzer Feasibility
Client: Large Chemical & Fertilizer Conglomerate
The Client Challenge
The industrial group sought to decarbonize ammonia synthesis but struggled to map unstable, intermittent solar-wind generation curves to a continuous electrolyzer load sequence without causing dangerous cell-pressure shutdowns.
Advisory Approach
Built a minute-by-minute solar-wind power-coupling model simulating real weather database arrays. We compared PEM, Alkaline, and Solid Oxide electrolyzer thermal tolerance envelopes and calculated Levelized Cost of Hydrogen (LCOH).
Applied Solution
Designed an ideal combined 15 MW Solar and 10 MW Wind coupled configuration, engineered dynamic buffer hydrogen buffer vessels, and set automated control protocols to track weather shifts.
Project Outcome
Delivered a fully bankable feasibility project report calculating a production cost curve of $4.1/kg of pure Green Hydrogen, setting secure foundation guidelines for bidding.
Key Performance Indicators (KPIs)
System Oversizing Slashed
₹65 Lakhs
Project Sizing Accuracy
99.2%
Electrolyzer Load Factor
86.2%
120 MW Utility Solar Asset Acquisition & Complete Technical Due Diligence
Client: Global Clean Infra Investment Group
The Client Challenge
An overseas green fund analyzed purchasing a major active solar portfolio. However, they lacked detailed system state-of-health (SOH) audits and suspected panel micro-cracks and undocumented cable overheating losses in the field.
Advisory Approach
Deployed precise physical drones with thermographic cameras, conducted direct string evaluations across key inverters, audited structural stability benchmarks, and cross-verified raw performance ratio certificates.
Applied Solution
Provided a forensic condition audit report mapping hidden hot-spots in 4,200 individual solar panels, verified aluminum wiring deficits, and formulated a detailed reclamation remediation guide.
Project Outcome
Empowered the fund with reliable physical evidence, enabling them to renegotiate the portfolio purchase contract price downwards while identifying exact maintenance fixes.
Key Performance Indicators (KPIs)
Acquisition Price Savings
₹3.8 Crore
Advisory Financial ROI
12x
Generation Restored
+8.5%
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